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Not much to the mechanism. It's very simple.
Just a piston pressing on a push rod.

The only things that come to mind are:
1. All bolts tight that could cause flex in the cover?
2. Any air in the line that could cause this?
3. Any leakage around the master or slave cylinder pistons?
4. You only removed the cover bolts and not the slave cylinder bolts?
 
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